- Application Notes
Manual / Semi-Automated Phased Array Corrosion Mapping
Phased array L-scanning is a widely used technique for corrosion mapping and thickness monitoring of metallic and composite materials. It allows users to quickly identify and map areas of wall loss, delamination, or degradation.

Fig. 1 - VEO3 corrosion mapping of steel pipes
Manual/Semi-Automated Scanning
Phased array L-Scans can be carried out freehand (no encoder with a live timed scan on the screen) over large areas or semi-automated (scanning manually with an encoder) to gather scans in a set area.
Manual/semi-automated scans have advantages over fully automated systems with large scanners:
- Freehand scanning allows the user to screen large areas without recording data to locate areas of wall loss for further investigation. PA probes cover a larger area than conventional UT enabling the user to scan the same area much faster.
- Freehand or small encoders allow inspection in restricted areas that large scanners cannot access.
- An efficient screening tool to evaluate inspection areas quickly and in greater detail than conventional UT.

Fig. 2 - Encoded manual scan on steel plate
Software
UTStudio+ and UTMap data review software are designed with corrosion mapping in mind. Both software offer advanced post-processing tools, automated defect sizing with annotations, and CSV file exporting of results. UTMap adds the ability to adjust scan line positions in a Merged C-Scan and combine multiple scan files into a single map that can be evaluated together and show a complete picture of the inspection.
Scanning an area manually can produce errors in position between scan lines; the UTMap T-scan canvas allows the scan line to be re-positioned to the correct location.

Fig. 3 - UTStudio+ (Left) and UTMap (Right) merged C-Scan data review
Recommended Tool Package
Category | Part# | Description |
---|---|---|
Acquisition Unit | VEO3 or RSFlite | sonatest.com/products/flaw-detectors-phased-array/veo3 sonatest.com/products/flaw-detectors/rsflite |
Probe | Phased array transducer and wedge suitable for the application | sonatest.com/products/phased-array |
Software | UTStudio+ or UTMap | sonatest.com/products/software/utstudio sonatest.com/products/software/utmap |
Please contact our Applications Team if you have any questions. You can also find more solutions on our website.
To follow further content and our newsletter, please contact us and check “Add to mailing list”.
Filter by Industry
- Aerospace Aeronautical
- Aerospace Astronautical
- Chemical & Petrochemical
- Oil & Gas
- Nuclear Energy
- Wind Power Renewables
- Transport Network Infrastructure
- Rail
- Military
- Maritime Shipping
- Automotive
- Pharmaceutical
- Mining
- Construction & Infrastructure
- Technology & Research
- NDT Service Providers
- NDT Education