
XEO introduces a new generation of hardware and software capabilities designed to support both today’s inspection needs and future compliance requirements. Many of these features operate quietly in the background, yet they play a crucial role in reliability, flexibility, and long-term system value.
This article highlights key design choices behind XEO and explains how performance, usability, and compliance were intentionally combined into a future-proof inspection platform.
Hardware Components
Rugged Architecture
XEO’s high-performance electronics are protected within an IP65-rated enclosure, with vibration approval. This mechanical design ensures reliable operation in demanding field environments while protecting sensitive components throughout the instrument’s full service life.
Fig. 1 - Rear of the instrument, showing the battery bays. The 2 yellow side lids each conceal the USB C ports
Continuous Power Availability
Two hot-swappable batteries provide up to six hours of real inspection time and remain compatible with previous-generation bay chargers. This allows uninterrupted operation during long inspections and simplifies fleet management for existing Sonatest users.
Modular Connectivity with Mini-Docks
XEO’s interchangeable mini-dock system allows inspection configurations to scale from a single PA to a dual PA and up to eight UT channels without external adapters.
Mini-docks can be replaced in seconds, enabling the same instrument to support a wide range of PA-UT, TOFD, and multi-scan applications.
Fig. 2 - XEO offering a wide range of PA and UT splitter configurations
Encoder Input
A new three-axis encoder interface using a 16-pin LEMO 1 connector supports advanced encoded inspections. This ensures accurate positional tracking for complex scan plans and supports consistent, auditable inspection results.
USB-C Power and High-Speed Data
XEO’s USB-C ports provide both power and high-speed data transfer, supporting device charging and external fast storage like SSDs (up to 7.5 W per port at 10 Gbps). This facilitates modern workflows without compromising performance or data integrity.
The external power supply includes a high power 100 watt USB C, allowing you to fast charge compatible USB C devices.
Flexible Display Options
HDMI and USB-C video outputs support both mirrored and extended screen modes. This flexibility benefits training environments, remote collaboration, and advanced analysis workflows. When combined with keyboard and mouse support, XEO functions as a complete workstation, expanding layout space and improving visual clarity to 4K monitors.

Fig. 3 - Extended USB-C display setup: Scanning specimen and get its weld PDF spec sheet at the same time
Human-Centered Interface
The user interface is built around an 11.6-inch HD touchscreen complemented by a 360-degree joystick with a clicker.
Touch gestures enable intuitive scan-plan interaction, while full joystick control guarantees usability in wet, cold, or gloved conditions where touch input might be impractical.
Software Components
Integrated OS Tools
XEO runs a KDE Linux environment, providing native access to file management, PDF documentation, and multimedia tools.
Fig. 4 - KDE on XEO transforms the device into a full PC.
Remote Desktop Protocol (RDP) enables secure screen sharing for remote support, training, or collaboration through platforms, such as Microsoft Teams.

Fig. 5 - Operating features, connectivity, not just for NDT
Security and Compliance Foundations
XEO is certified to ISO 18563-1:2022 and ISO 22232-1:2020, covering both phased array performance and general ultrasonic testing requirements.
The system has been designed with cybersecurity in mind, aligning with the requirements of EN 18031-1:2024 under the Radio Equipment Directive (RED) 2014/53/EU.
As ultrasonic instruments increasingly connect to networks, software integrity and data protection are critical design considerations.
XEO ensures software integrity through a secure boot architecture and supports both over-the-air (OTA) and offline updates. Access control and system design measures reduce exposure of connected interfaces, enabling secure deployment in networked environments.
Built to Meet Your Requirements
For compliance-related information or application guidance, please contact Sonatest. Our team will be happy to support you in confirming that XEO aligns with your company’s inspection procedures and regulatory requirements.
Please contact our Sales Team if you have any questions. You can also find more solutions on our website.
To subscribe to our XEO Series, please click here.
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